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Homogenize Pump
TZZRJ Series Vacuum Mixing Emulsifier
This series equipment is entrance from top of vessel. Horizontal vertical proper slope installation, inclined β≯20° is suggestion. This series equipment can application in dispersing, emulsification and homogenization of all industries. This series is suit for high cleaning requirement and no pollution working condition. This series is suit in a very large rang of viscosity and temperature. Before using module construction, customer should provide this information of product to BRT. This series equipment can be positive inversion up to requirements of production process. According to characteristics and needs of product’s, SUS304 or SUS316L are optional.
With module design, this series equipment can also be suit for vacuum or pressure working condition.
Use
Biologic medicine industry: Injection, Antibiotic, Liquid Emulsion, Medicinal ointment, Emulsification of microcapsule, Magnesia emulsion, Cell tissue fragmentation, Sugarcoating, Dispersion of bulking agent
Food industry
Reductive milk, Soy milk, Cheese, Salad dressing, Fruit juice, Fruit jam, Fruit jelly, Ice cream, Thick liquid of rice, Chocolate, CMC resolution, Modified starch resolution, Other quick-solvable resolution of thickening agent, Food additive, Food flavour and fragrant substance, Tea beverage
Daily cosmetics and skin care
Cream and milk, Facial washing milk, Hand cream, Foundation cream, Lipstick, Daily essence and fragrant substance, Liquid detergent, Pulping of laundry powder, Liquid shampoo, Disinfectant washing liquor
Nanometer materials
Nanometer materials produced by reaction, Depolymerization of nanometer material, Nanometer coating
Painting and ink
Automobile finish, Emulsion paint, Painting, Photo-cured coating, Benzene-third latex, Third latex, Silicon-third latex, Polyurethane emulsion, Acrylic acid emulsion, Resin emulsion, Marking ink, Inkjet ink, Printing ink, Dispersion of carbon black, Glaze
Petrochemicals industry
Emulsification of dieselion, Emulsification of heavy oil, Refinement of heavy oil, Modification of asphalt, Emulsification of asphalt, Dispersion of catalyst, Diversion of orimulsion
Dyeing and printing auxiliary
Dyeing and finishing agent, Dye printing paste, Organosilicon emulsion, Emulsification of silicone oil, Glazing agent, Softening agent, Dispersion of dyestuff
Paper manufacturing industry
Preparation of paper pulp, Emulsification of rosin, Emulsification of resin, Adhesive agent, Non-dry glue emulsion
Agricultural chemicals & fertilizer industry
Insecticide, Bactericide, Plants the clothes medicinal preparation, Weedicide, Missible oil of pesticide, Biological pesticide, Compound fertilizer
Plastic & rubber industry
Polythene catalyst, Plastic cement, Modified plastics, Dispersion of filler, Natural rubber, Synthetic rubber, Additives for plastics, Mould release agent
Electric power and electron industry
Modification of electric ceramics, Modified resin, Dispersion of zinc oxide, Antistatic coating, Electrophoretic paint
Other fine chemicals industry
Leather coating, Glazing agent, Foam breaking agent, Hot-melt adhesive, Fluid sealant, Gum water, Wax emulsion, Flocculating agent, Surface active agent, Calcium carbonate superfine powder, Cutting fluid, Rust-preventing emulsion, Accelerating air inflation, Accelerating synthesis, Eddy-current extraction, Dehydration of petroleum emulsion
Principle: Intermittence high-shear dispersing emulsification homogenizer is form high-frequency and strong synthetically kinetic effects such as tangential velocity tangent to circumference as well as angular velocity etc. by high speed and stable rotation of rotator. There are strong and reciprocating combined effects such as hydraulic shear and friction, centrifugal extrusion and liquid stream collision formed in the narrow clearance between rotator and stator by action of stator, which make two-phase flow or multi-phase flow that could not be dissolved or hard to be dissolved, to finish work processes rapidly evenly and minutely such as dispersion, emulsion, homogenization and dissolution etc. Combined with mature formular processes and additives such as emulsifying agent, dispersing agent and stabilizing agent), the finished products with high quality are finally obtained.
Structure: The TZZRJ Series Vacuum mixing emulsifier has done the improvement bases on the technology which imported from German and it is useful in cosmetic and ointment product Industry. This equipment is mainly consist of emulsified tank ,oil tank ,water tank, vacuum system, hydraulic system, and electric controller. This equipment has following features: easy operation, compact structure, stable performance, good homogenization effect, high production benefit, convenient cleaning and maintenance , high automatic control .
Feature
- The material of contacted part is SUS316L stainless steel, inside and outside of the equipment are with mirror polish and get to GMP standard.
- All pipelines and parameter are controlled automatically. And the electric appliance which are imported from foreign country,like Siemens, Schneider and so on.
- Emulsifying tank is with CIP cleaning system, it make the cleaning to be easy and effective.
- Emulsifying tank adopts tertiary agitating system, and during the emulsification ,the whole processing is under a vacuum condition. It is not only can eliminate spume which generated in the emulsification processing ,but also can avoid the unnecessary pollution.
- The homogenizer adopts the most advanced technology, it can get a ideal emulsifying effect. The speed of high emulsification is 0-3500r/min, and the speed of low mixing is 0-65r/min.
Safeguard
- When emulsifying tank discharges the material, the elevating gear cannot work in order to avoid the bump between the stirring device and the emulsifying tank.
- The emulsifying tank could not overture when the cover hasn’t risen to the peak in order to avoid the bump between the stirring device and the emulsifying tank.
- The body and the upper cover of the emulsifying tank should be with security lock catch when the material is discharging under positive pressure. At meantime the elevating gear could not work .
- When the vacuum system is startup, there will be negative pressure in the emulsifying tank, so the elevating gear could not work.
- When the upper cover of the emulsifying tank has risen, the stirring device could not work in order to injure the operator.
Our company equipment improvement and innovation
- The control panel adopts seamless rolling technology and without any slit , it is easy to clean.
- The low speed agitator uses the helical gear and with the unique design and the high accuracy processing, it can withstand torque and prolong the using life. When get to the highest speed ,the noise is only 20 decibels.
- Use a new type mixing axis ,it is easy to disassemble. When replace the damaged part just need to remove the screw. The sealing material is PTFE and it gets the international pharmaceutical and foodstuff standard.
- The high speed emulsification device adopts the method of adjustment balance calibration of mobile and stable in order to ensure its remarkable emulsified effect and prolong the using life.
- Because the fluidity and the thermal conductivity of paste are different from liquid, our company adopts a unique temperature transmitter. During the material processing , it can transmit the material temperature to temperature controller device rapidly and completely and the temperature error is±1℃.
- It adopts energy conservation pipeline when machine heated by electric ,so it can prevent thermal from divulging and heat quickly. This equipment is with pressure safety device, when overpressure it can mediate the pressure automatically. All the jackets are equipped with glass sight so that is easy for observing the liquid position.
Mixing system
The low speed agitating device is composed by the middle oar type agitator and the outside frame type agitator. The periphery of frame-type agitator is with the scraper, it can scrape off the material which cohere on the inside wall of the vessel. The high speed emulsifying device is consist of impeller and stator. In the high speed revolving processing, the material in draft from upper and lower of the impeller, then ejects from the slit of the impeller and the stator. During the in drafting and ejecting processing，the material after complex physics reaction such as intense extrusion, mixing and injecting , so the material gets a full emulsification. Triplicate agitating system are composed by the low speed agitating device and the high speed emulsifying device, it can enable the material which viscosity is 5000cp mixing, homogenizing, emulsifying sufficiently in a short time.
Main technical parameter
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Model
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Cubage
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Emulsify
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Agitator
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Outside dimension
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Kw
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r/min
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Kw
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r/min
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(L)
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(W)
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(H)
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(MH)
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TZZRJ-30
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30L
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1.5
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0-3500
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0.75
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0-70
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1500
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800
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1500
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2050
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TZZRJ-50
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50L
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3
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0-3500
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0.75
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0-70
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2750
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2100
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1900
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2600
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TZZRJ-100
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100L
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3
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0-3500
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1.5
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0-70
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2800
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2150
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2100
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2800
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TZZRJ-150
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150L
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4
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0-3500
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1.5
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0-70
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2850
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2150
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2150
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2900
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TZZRJ-200
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200L
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4
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0-3500
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1.5
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0-70
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3000
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2200
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2200
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3100
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TZZRJ-350
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350L
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5.5
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0-3500
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2.2
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0-70
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3650
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2650
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2550
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3600
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TZZRJ-500
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500L
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7.5
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0-3500
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2.2
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0-50
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3800
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2800
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2700
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3950
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TZZRJ-750
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750L
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11
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0-3500
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3.7
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0-50
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3900
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3900
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2900
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4400
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TZZRJ-1000
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1000L
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11
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0-3500
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3.7
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0-50
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3900
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3400
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3150
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4550
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TZZRJ-2000
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2000L
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22
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0-3500
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7.5
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0-50
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4850
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4300
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3600
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